In high-precision manufacturing fields such as lithium batteries, refractory materials, ceramics, and chemical fertilizers, the uniformity and efficiency of the mixing process directly determine product quality. The intensive mixer launched by Qingdao Zhongxinke Engineering Machinery Equipment Co., Ltd., with its three-dimensional mixing technology and intelligent control system, has become the "core engine" for improving production capacity and ensuring quality in industrial production.

Reverse flow mixing technology: achieving nanoscale uniformity in 60 seconds

The Zhongxin Science and Technology Strong Mixing Machine adopts the principle of counter current relative motion, forming a three-stage mixing trajectory through the composite motion of rotating material tray, mixing star and high-speed rotor. The material undergoes a triple action of shearing, squeezing, and rolling within 60-120 seconds to achieve uniform mixing at the nanoscale. For example, in the production of positive electrode materials for lithium batteries, this equipment can improve the mixing uniformity of raw materials such as lithium cobalt oxide and conductive agents to 99.8%, significantly reducing the internal resistance of the battery and extending its service life.

Industry wide adaptation: seamless transition from laboratory to industrialization

The equipment covers 1-6L laboratory models to large industrial models, supporting both intermittent and continuous working modes. In the refractory materials industry, its hydraulic center unloading system can quickly discharge 1500L of mixed materials, and the daily processing capacity of a single equipment can reach 200 tons; In the ceramic industry, the variable frequency speed regulation function can accurately control the viscosity of the glaze, increasing the surface smoothness of the product by 30%. In addition, the equipment is equipped with a self-cleaning scraper system, which effectively avoids material residue and reduces the risk of cross contamination.

Intelligent Energy Saving: Operating Costs Directly Reduced by 40%
Zhongxin Technology has reduced equipment energy consumption to 60% of traditional mixers through variable frequency drive technology and lightweight structural design. Taking the production line of compound fertilizer with an annual output of 100000 tons as an example, after using a intensive mixer, the annual energy savings can reach 1.2 million kWh. At the same time, the equipment complies with the ISO9001 quality management system, and the core components use German imported bearings with a failure rate of less than 0.5%, and the maintenance cycle is extended to 5000 hours.

Customized Service: Full Process Support from Single Machine to Whole Line

Zhongxin Technology provides free material testing services, and customers can conduct experiments before production. For special process requirements, the R&D team can customize the shape of the stirring blade, adjust the rotor speed, and even design the entire automated mixing production line. At present, its equipment has served more than 3000 enterprises worldwide, successfully converting construction waste, tailings and other waste into high-performance building materials in the field of solid waste resource utilization, with a resource utilization rate exceeding 95%.

Zhongxin Technology's intensive mixer, driven by both technology and service, not only solves the pain points of low efficiency and poor uniformity in traditional mixing equipment, but also helps enterprises quickly respond to market changes through modular design. In the era of Industry 4.0, choosing Zhongxin Technology means choosing a path of cost reduction, efficiency improvement, green and sustainable intelligent manufacturing.